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Gas Pressure

AnyCasting’s Gas Pressure feature helps to easily identify the location of gas defects caused by the isolation of air during filling and flow process of the melt. Our software locates gas defects by comparing the pressure of air versus the pressure of the melt. Any area where the pressure of air is higher is considered a defect area.

Product Name : TIMING CHAIN COVER Melt Material  : AlSi12CuFe (ISO)

Product Name : TIMING CHAIN COVER

Melt Material : AlSi12CuFe (ISO)

  • Display defect information with just one click with no need for filling videos
  • Check the soundness of the runner shape and location
  • Predict the result of isolated gas being discharged through vent and parting line

Gas Amount

AnyCasting’s Gas Amount feature is used to predict defects caused by gas in the melt and gas generated during filling. The analysis is conducted under the assumption that the gas in melt is dissolved during casting. The results that can be simulated are flow of generated gas, identification of isolated distribution, and the prediction of isolated gas volume.

Product Name : TRANSAXLE CASE Melt Material : ADC12 (JIS)

Product Name : TRANSAXLE CASE

Melt Material : ADC12 (JIS)

  • Observe the isolated areas and identify the path of gas movement during filling
  • Determine the soundness of runners, gates, and overflow installations.
  • When the casting plan and casting conditions are selected, the gas content distribution is compared and selected

Oxide
Prediction

Oxide is exposed to the atmosphere during filling which forms an oxide film. These oxide films overlap creating gas or surface defects. When calculating oxide, it is possible to predict the movement of oxide during the flow and the final isolation area.

Product Name : CYLINDER BLOCK Melt Material : ALDC12 (KS)

Product Name : CYLINDER BLOCK

Melt Material : ALDC12 (KS)

  • Able to predict the final isolated area and identify the movement of oxide during filling
  • Determine the soundness of runners, gates, and overflow installations.
  • Easily determine the discharge system by observing the cause of defects that occur during filling and to see if the overflow is placed at an appropriate location

Leak Tracing

AnyCasting’s Leak feature allows the user to predict leak defects flowing from the product when cooling water or cooling oil is circulated inside the product. Based on the shrinkage defect, the result is expressed as the probability of a leak defect occurring by calculating parameter values, distances, and occurrence (probability).

Product Name : CAM CARRIER Melt Material : ALDC12 (KS)

Product Name : CAM CARRIER

Melt Material : ALDC12 (KS)

  • The parameters used to calculate are shrinkage defects, water or oil path in product, and machining area after casting
  • Used to predict leak defect then change product design
  • By using the leak defect analysis, the user can optimize the cooling conditions and cycle conditions